Infrastructure plays a main role in Apparel manufacturing. We house state-of-the-art infrastructure which makes the foundation for our success over the past 3 decades. All the machinery available are top-end imported machines handled well by our experts following proper SOPs. We are also a high-quality custom clothing manufacturer.
N Tex Industrial Units are spread across a magnificent area of about 85,000 sq. ft. Two industrial units are actively manufacturing garments in Tamil Nadu. Unit 1 is located in the Tirupur district which has an extensive area of 40,000 sq. ft with 150+ machines capacity. Unit 2 is located in Erode district with 150+ machines in about 45,000 sq. ft. The total production capacity of both the units is 1 Million pieces of garments in a year.
Fabric selection is fundamental for the ideal production of different garments. We give importance to knitted fabrics produced from the latest 20, 24, 28 - gauge Circular knitting machines such as Single/Heavy Jersey, Flat Back Rib, Pique, Fleece, Terry, Jacquard, Interlock, along with various Textured Knits such as Strips, Pointelle, etc. Diversity of fabric materials includes 100% Combed cotton, Slub cotton, Organic cotton and Blended fabrics like Cotton/Elastane, Cotton/Polyester, Cotton/Viscose, Cotton/Modal, etc. N Tex selects the best suitable Fabric for a particular garment that must be manufactured. Using an online tracking system, we track the history of the fabric we source, from the yarn, and its knitting process to the finished fabric.
N Tex Sampling and Development department uses the knitted fabrics to produce samples according to the order requirement. Sample materials match accurately with the final product. These Samples are provided to our clients for approval before we start our production.
Processing of the fabric involves pre-treatment, dyeing and printing. Some pre-treatment methods involve washing, de-sizing, scouring, bleaching, mercerizing, carbonizing, etc., to prepare the fabric to accept dyes. Dyeing and printing follow the pre-treatment. N Tex prefers cheese winding for yarn dyeing and soft flow dyeing for fabrics. International standard chemicals and eco-friendly dyes are used in the dyeing process.
N Tex gives keen importance to printing as it improves the style quotient of the garments. Printing is done using well equipped rotary printing machines using pigment, reactive and discharge printing methods up to 10 colour combinations. We are also specialized in Chest prints using different Chest printing methods like Digital, Pigment, Non-Pvc, Flock, Glitter, Sugar, Sublimations, High-density, Puff, photo, and Burnout prints.
Garment washing can give a great tone to the apparel and can also increase the fashion quotient. N Tex uses different washing techniques like Heavy Enzyme, Vintage, Cloud, Stone, Acid, Silicon, Soft, peach, Pigment, Spray, Dip, Dying, Tie & Dye, etc. Garment washing creates vintage effects, and worn-out looks, gives a unique appearance and develops softness to the garments.
Embroidery is an ancient handcraft that is prevalent across various cultures around the world. Now Embroidery can be done using automated machines in industries. Intricate designs are done via Embroidery in high volume that gives an up-gradation and value-addition to the garments. N Tex is equipped with two machines of TAJIMA which is a Japanese high speed fully automated embroidery machine. TAJIMA machine has 20 heads with 6 & 9 colour combinations.
Garmenting is our strength. Our modern Garmenting infrastructure is well equipped with 300+ imported machineries which can produce more than 2.4 million+ garments in a year. N Tex sewing plant consists of stitching machines made of PEGASUS and SIRUBA. Different speciality machines are available in the garmenting section such as Overlock machines, Flatlock machines, Automated Kaja machines, Button making machines, Automatic Single needle lock stitch machines, Bartack machines, Fussing machines, Rib cutting machines, etc.
N Tex has Installed Windmill and Solar power plants for electricity generation. This electricity is used for manufacturing. 2.5 MW of electricity is generated from Windmill and 2 MW of electricity is generated from solar power plants. This clearly shows that N Tex follows one of the Sustainable Development Goals of the UN - Affordable and Clean Energy.
